May 10, 2024

Virtual Twins: Driving Manufacturing Innovation

Discover how Dassault Systèmes’ Virtual Twin Experiences are paving the way for a new era in manufacturing.
Avatar Nancy O'Flaherty

In today’s manufacturing landscape, companies struggle with numerous challenges, from intricate product designs to supply chain disruptions and the call for sustainable practices. Digital and virtual twin technologies offer a promising solution, allowing companies to ensure accuracy in their products and services from the outset. This post delves into Virtual Twin Experiences (VTEs) delivered by the Dassault Systèmes 3DEXPERIENCE platform, exploring their role in fostering innovation and maintaining a competitive edge in manufacturing.

Manufacturing at a Crossroads

The manufacturing sector faces a pivotal moment, with smart, interconnected products becoming standard and global markets demanding compliance with local preferences and regulations. These dynamics impose significant pressures on time, cost and quality. Furthermore, the global sustainability push, exemplified by initiatives like the United Nations Sustainable Development Goals, adds complexity, necessitating a nuanced approach to product development and market entry.

Virtual Twin Experiences: A New Paradigm

Virtual twins, as defined by Accenture and Dassault Systèmes, are real-time virtual representations of products, platforms, or ecosystems, allowing for modeling, visualization, prediction and feedback on properties and performance. This technology presents a unique opportunity for companies to refine designs, processes and business arrangements before market launch, thereby reducing costs and driving sustainability across value chains.

The Science Behind Virtual Twin Experiences

Virtual Twin Experiences from Dassault Systèmes stand out for their emphasis on “what-if” scenarios, driven by modeling and simulation. By leveraging virtual and real-world data, these experiences optimize decision-making, ensuring that science guides product development and operational efficiency.

Empowering Innovation

Virtual Twin Experiences connect applications across product development, production and enterprise domains. From systems modeling in product design to model-based manufacturing principles in production and strategic decision-making in enterprises, VTEs enhance innovation, efficiency and sustainability across industries.

Real-World Applications and Success Stories

The application of Virtual Twin Experiences across industries demonstrates their versatility and impact. Interstellar Lab, a French-American start-up, uses VTEs on the cloud to support the design and development of AI-enabled biofarming platforms deployable on Earth and in space. Similarly, csi entwicklungstechnik GmbH, a German automotive supplier, employs VTEs for Life Cycle Assessment (LCA) studies to enhance sustainability strategies and drive reduced production costs and time to market.

The Path Forward

As products grow more complex and sustainability becomes paramount, advanced technologies like virtual twins are crucial. Virtual Twin Experiences, powered by the 3DEXPERIENCE platform, offer significant value, enabling effective and sustainable innovation in today’s competitive landscape.


Virtual Twin Experiences give manufacturing organizations a powerful tool for tackling multifaceted challenges. These technologies facilitate efficient, sustainable product and process development by bridging the gap between virtual and real worlds. Early adopters and success stories highlight virtual twins’ vast potential and benefits, promising a brighter future for the industry.

CIMdata, a leading industry analyst, provides valuable perspectives on the capabilities and advantages of Dassault Systemes’ virtual twin experiences.  Download the commentary to discover how Dassault Systemes’ Virtual Twin Experiences allow businesses to transcend traditional boundaries and redefine their operational and creative horizons.

Access the CIMdata Commentary for more details.

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