Managing Mixed-Mode Manufacturing with a Unified MES/MOM Solution

Webinar Q&A

Did you miss our webinar (in collaboration with Industry Week) on how a single MES/MOM solution can handle the complexities of mixed-mode manufacturing? No worries — we’ve compiled some of the top questions from the session and the answers shared by our experts and customers.

Q1: Why is a single MES/MOM solution so important when manufacturers operate across different production models?

A: Many companies don’t fit neatly into just one type of manufacturing. They may run batch processes, discrete assembly, repetitive production, or a combination of all three across multiple plants. This can lead companies to implement multiple specialized MES solutions, increasing complexity and cost. A unified MES/MOM platform ensures consistency, eliminates the need for separate systems, and streamlines performance monitoring across varied environments.

Q2: Can one solution really work across industries like Cosmetics, Automotive, and Aerospace & Defense?

A: Yes. While each industry has unique requirements, the underlying needs for quality, efficiency, material synchronization, compliance, and cost reduction are universal. A configurable solution like DELMIA Operations Management adapts to those specifics without requiring industry-specific silos or custom builds.

Q3: How does this solution compare to “low-code” toolkits on the market?

A: Many low-code MES offerings are essentially toolkits, leaving companies to build their own systems from scratch. That approach is costly and risky long term. DELMIA offers a configurable low-code platform that includes a fully defined and documented database as well as hundreds of pre-configured business components, meaning manufacturers can adapt the system quickly without starting from zero.

Q4: What measurable benefits are companies seeing?

A: Customers report improvements in key performance measures such as OEE, quality, and right-first-time rates. They’re also reducing costs related to labor, inventory, and rework. With a unified MES, these improvements scale across plants and geographies.

Q5: How does the MES/MOM system integrate with ERP and planning tools?

A: The solution supports two-way integration with ERP and planning systems, including dozens of pre-defined standard ERP integration points, ensuring seamless data flow from shop floor to top floor. This helps decision-makers see accurate, real-time information for smarter planning and faster response.

Q6: Does this solution help with regulatory compliance, especially in industries like A&D?

A: Absolutely. Traceability, electronic manufacturing records, and compliance reporting are built into the platform, making it easier for manufacturers to meet stringent regulatory requirements without adding complexity.

Q7: How do modern technologies like AI and AR fit into this?

A: Artificial Intelligence (AI) enhances predictive analytics, quality monitoring and process optimization, and enables predictive maintenance and predictive quality. Augmented Reality (AR) can improve training, reduce new employee onboarding time, provide assembly guidance and remote support, and provide both guided and automated quality assistance. Together, these technologies make MES/MOM systems more intuitive and more powerful.

 Replay the Full Webinar

Want to hear the full discussion and customer stories firsthand?

👉Watch the replay How a Unified MES/MOM Solution Transforms Every Industry.